drawing closer...

so back in the studio!

we needed some packing space in the studio. nothing is a better clutter hider in my opinion than a good set of drawers. dump it in close it up and the place is neat. big drawers are even better. instead of buying some loose drawers we decided to that i would make some. in steps the old crates once more. i was determined to try and use as much free / scrap material as i could to make this set of drawers.

on deciding this i quickly set up a Sketchup drawing of the carcass for this unit to get an idea of what i'll be looking at. at first opportunity i cut the wood for the carcass and assembled it. the whole thing is held together with glue and pocket hole joinery.

i'm really liking this whole pocket hole joinery something i saw on YouTube and had to have it! my wife bought me the tool for my birthday last year and i imported it (with the aid of some international forum friends) on her behalf. was cheaper than buying it locally... check it out here.

next up was the actual drawers. did i say this was the first time for me making drawers? when you make drawers is ti relatively important to get the gap perfectly right for the drawer runners. if not your drawers are going to be stiff or not working. not nice. these drawers being the first ones, was an ordeal to say the least. and having a serious head cold while making them did not help. i made the mistake of pushing on the runners while measuring them. the pushed in 1 mm. over two drawer runners that makes 2mm - can you see where i'm heading. it ended up up with my assemble drawers being 2mm too big for the gap.i was elated to say the least...
long story short i managed to fix it by removing one of the ends and slicing 2mm if with the circular saw, free hand, and then sanding it flat. i got them all precise. 876mm. yes these drawers are 876x350mm big. they are big drawers!

that was a horrible day of struggling and sweating to get the drawers made mounted and working. worked well in the end though.

drawer fronts. had loads of wood off-cuts from the fence project that i did before and has luckily not had the time to throw any of it away. i took these off-cuts and ripped them to thinner strips of about 15mm and if what was left was a decent thickness i used that too. i then just roughly cut all of them to various different lengths. the little pieces where then glued to a sheet of masonite. and left to dry. i cut the faces to the correct sizes from this sheet i created and fitted it to the drawers. 

i made the handles with scrap from the scrap box at work and the just bolted into the drawer. the whole unit was coated with some linseed oil. i'm loving this! 

and so the blur continues. we are not quite done with the studio. drawing closer to the end of this chapter now.one small little thing left and then i might just be ready to move on... 

Blur

the last little while has been a making, busy, blur! in the beginning of the year we set up a list of things that need to be repaired, restored, fixed etc. we have climbed into that list with a monstrous fervour. most recently my wife's music studio got attacked.

originally it had about 6 different colours on the walls. being a small little space this made it look messy and cluttered. if a place looks cluttered when its empty, adding furniture often then makes it worse. the room needed help.

in stepped a fresh coat of paint. this made a phenomenal difference.  having all the walls the same colour makes the space seem a little bigger. this is opposite to what i have heard but the solid colour makes the walls seem longer. strange but in my mind its cool. anyway...

something that was taking up lots of floor space was the speaker stands that we use whenever she gets a gig somewhere. these speakers also double as the sound system in her studio. shelves where needed. no i don't have progress photos for any of these things. remember the first statement? everything just happened. we don't even have a before picture of the studio. i had some plywood from some old crates that got thrown out at work. the speakers where going up in the corners so measure the angle of the corners. (nothing is square at my house...) cut a circular sector out of the plywood. i also just drew a nice pattern and made the brackets (i don't know what you call those) that hold the shelves against the wall.

those 'brackets' are held on with pocket hole joinery. go search it its pretty cool.

 at work one of my colleagues needed some beefy tent pegs. the little ones that came with his gazebo where just not doing the job the our coastal winds. i agreed and went scratching in the scrap box at work. i found these 8mm stainless steel rods.

cut them to size

welded and bent them to shape using some acetylene heat.

these are some beefy tent pegs but they ended up being too thick and did not fit into his gazebos peg slots, so made some thinner ones that i did not take a picture of.

i got to do some sand blasting for another friend who is busy restoring a radial arm saw from the 70s, i think. etc and so on and so. the projects are now piling on! lets keep going...

Privacy settings

i love being at home. my workshop and garage are places where i relax. two hours in my garage - even just cleaning, has a similar effect to a day or two leave from work. what i do not like is an impromptu audience.

my garage faces the road the. when i open my roller door then the entire shop is exposed to the road, and as any human being would, passers by always have a nice look inside. unfortunately, crime makes us skeptical of every stranger. terrible, i know but hey... having just recently had the paving in my driveway repaired and leveled my kids were aching to ride their bikes in the driveway. because of the a fore mentioned skepticism i'm not comfortable with every passerby having a little dialog with my toddlers... point was the steel palisade fence was far to open.

closing it up completely is not a very safe option either - i have been told. i decided that i'll go with an idea that i had ages ago to put wooden slats in between the galvanized steel palisades. leaving a gap between for two reasons: 1. there will still be a level of visibility through the fence, but looking in will no have to be deliberate as the small gap will not give a clear view to the moving passer-by. the second reason was wind. the steel palisades are only bolted into the clay brick wall that it it is standing on and a proper coastal storm ,m like we occasionally have will create some unwanted diy if i were to make the fence a complete barrier.

i shopped around somewhat since everything is done on a shoestring budget. the hardware shop prices were ridiculous. i found a place that treats the timber and mostly deals with round poles. the wood was pressure cooked in a chemical i only know as H3. it is rot and bug proof. (if the timber is in contact with soil then you need to use the ones treated with H4)  i used 75x25mm pine fence slats of various lengths for the different parts of the fence.

after catting all the slats to the precise lengths required, i cut the corers off the tops at 45 degree angles. i used the miter-sled that i used to make the picture frame. i simply cut one corner flipped the wood over and and cut the opposite corner. adding a stop to the sled (i just nailed it on temporarily) made the cute repeatable for every slat.

i then drilled holes (roughly 25mm) in the tops as well. i like adding a little detail to stuff. it removes the "homemade" factor. but i did not take a picture...

now it was the job of fitting the slats to the fence. my initial idea was to drill through the galvanized angle iron and bolt the wood to the steel. after careful consideration i realized that making a hole in the galvanizing would introduce rust. and that would kill my palisades fencing. so i went back to the wood shop and bought more slats. i ripped these slats down the center and used then behind the fence. putting a bolt through the fencing slat and through the wood at the back fastening it with a nut. this effectively clamped the wood to the metal without damaging the galvanizing. the bolt holes where drilled after getting the slat in place. turns out the gaps in the palisades are not nearly as accurate as they look...

and there is was. the wood was given a coat of boiled linseed oil, only because it makes the grain pop out, and that is nice. the effect is great, my kids are loving being able to play in the driveway! and i have not set foot in the garage since i finished...

Framed

so if you read the last blog you might have or might not have been waiting for the update on what i did with my window frames. well i have done nothing with them. it has been an incredibly busy time of year and i have been unable to accomplish anything tangible.

i have been watching a lot of youtube though. i love youtube. i have learnt so much from there. people freely sharing their knowledge, sometimes sharing mistakes that they have made. there is a lot to learn from there. i follow a couple great people on youtube. yes there is a lot of junk there too, but you just filter and then keep what you like. one of the guys i follow on youtube is called steve ramsey. he does woodworking. what i love about his projects is that they show that it is not difficult. he would take seemingly complicated things and make them simple without using complex or other than the normal tools or equipment.

i really liked a picture frame that he had made in the beginning of this year and was really keen to try it. i needed an excuse though... my sister in law got married and i had committed myself to making a wedding gift. she got married last year, so i was really starting to feel the pressure. here was my excuse.

most hand made frames' downfall are the mitered joints. if you get these wrong then the frame looks shoddy. i wanted mine to be perfect. well steve knew that and in that same week uploaded another video showing you how to make a simple jig to get yourself perfect miters every time.

these are the videos i mentioned:

and

having that ammo i made both. my miter sled is not as neat as his and i did not think it picture worthy but it did the job and that matters .

the frames started as a small sheet of plywood that i got from a crate that i picked up for free. yes the free stuff again! i stripped the crate and used its lid. i followed the same process as on steves video. "want to be any good? then copy the masters" they say. so i cut some strips of plywood. laminated them and worked them into the basic frame shape (cutting the rabbet for the picture to sit in etc.) 

then came the careful measuring of the picture. while preparing for the wedding last year, i found some owlets in a tree and took a picture of them. i had this canvas printed and blocked to A3 size. 

i'm known for making a hash with cutting so i measured and remeasured and it paid off! here is the frame around the picture for the first time:

 when i glued it it measured square without any adjustments. that mitre sled is really a neat little addition to a workshop and will be used quite a bit more in the future. i sanded the frame as smooth as i could get it and then beat it with a piece of chain i found in my workshop. making marks in the wood. i used some black spray paint and gave the wood a very light coat of black. immediately after spraying i would rub the wet paint into the wood with a cloth. i then proceeded to sand the entire thing again. all the little indentations where now highlighted by the black paint. it also gave the corners and edges more definition.  the frame then got a coat of raw linseed oil. i love the smell of linseed oil. i gave it that "not-born-yesterday" look. exactly what i wanted. 

to mount the picture in the frame i used some hard board/masonite that also got a coating of linseed oil. these where just nailed in place at 45 degrees. yes i measured each on to make sure. i also fitted some wire to hang the picture. i had to use screws to hook the wire around since the frame is fairly heavy. 

i'm super stoked about how this turned out. hope she likes it! 

i'm now getting closer and closer to being able to rebuild the engine on the honda. a little more shop cleaning and i'll be there. hold thumbs! 

Hung for throwing a sign...

Sooner rather than later has become a bit of a something that has started sticking with me. its great, i'm a born procrastinator... but the sign needed to go up. did not like having it lying around when it should be hanging!

at work we have a surplus of hardware that came from crates, either holding the crates together or holding the contents in place. i found two bolts that were the same and a broken drip stand in the scrap box. i drilled two little holes into the head of the bolt and welded the drip stand hooks to the head of the bolt. and painted the welded area, rust is cool but destructive. i like the cool, not the destructive...

to connect the hooks to the sign i drilled a hole from the top as long as the bolt is. perpendicular to this hole i used the same size drill to make a slot that could take the nut. drilled it just deep enough so the nut would closely line up to the bolt shaft drilled before. slip the nut in the slot and fasten the whole deal together.

i made a little bracket from off-cut scraps i found in my scrap box at home, and hooked a chain in there.

the sign is about 200mm from the wall so it clears the tool wall nicely to retain access to the tools etc. so there. done and dusted.

next project got lined up for me yesterday. i have wooden window frames and i need to do some maintenance on the one which involves giving it an annual coat of varnish, and this time repairing some holes where the screws holding the latches are pulling out the wood. maybe i'll put a bit of that up here too...

Throw a sign!

a little while ago i saw a fantastic picture on Facebook. it was an old race car from the around the 70s, Grand Prix style, was difficult to tell exactly what is was because it was from behind. it had a stunning set of exhaust pipes, three on each side. all abreast. there is something about exhaust pipes stacked like that. i have always loved it, a symmetrical outflow of power i suppose? really messes up my brains just thinking of it. must be why i really enjoy the 6 cylinder bikes from long ago. cannot get enough of it.

anyway, back to the point. what made the said photograph that much cooler was the caption. "Let me play you the song of my people". i instantly needed that in my workshop. like an utterance over my Honda that one day, it will sing that song again!

the gears in my head started turning. i found some fonts that i liked and made the printout in A3. seemed to be the right size for my sign. those letters then got stuck on some Masonite and individually cut out on the scroll saw. this was some great practice on a piece of equipment i do not use often enough!

i sprayed the letters and then edged them all with a little brush. i worked on the layout and blackened the wooden backing (that i picked up on the beach) to add effect using a heat gun.

i'm fairly satisfied with the end result. i'm still needing to fabricate some brackets to hang the sign from the rafters. but this is its temporary spot.

while making this i was thinking that all of this could get laser cut or the lettering could just get bought of the shelf, but would this then appeal to my people? ;)

Look back

A quick look at the fountain area now. i really enjoy peoples projects and love watching them evolve into what is happening inside the builders head. i get so involved in some of the projects that i even get a sense of self satisfaction when someone else finishes a project and show the completed picture. 

however every so often i come across deeply gripping projects, you know like that TV series that you almost cannot wait for the next episode. except these projects come very close to completion and then the builder and the updates just disappear. in vain you visit the blog, YouTube channel or forum thread, hoping you missed the update and could catch the next exciting bit but only to be disappointed. some of these projects never, ever reappear. 

being busy with a grocery money project myself i understand that some projects take long. you work in spurts that are powered by every little bit of cash you can squeeze out of your budget. these projects do take long and updates are few, but they get completed. so i thought i must show off what the fountain area looks like now. i'm very happy with the way it turned out.

i added some edging around the beds and raised the level of the soil to make the beds a little more level. planted some greenery (this is going to take a little while to grow and fill the area). most of the flowering plants have started flowering - that was with a little coercion using some refined chicken manure. it is in powered form and waters into the ground really quickly. less stench and a nice little kick start for the newly planted plants. 

.the grass however seems to be taking its time. hope that it will show face again in summer!